Thermoformed & Vacuum Formed Trays
At Wrights Plastics, we manufacture high-quality thermoformed trays and vacuum formed trays for industrial, retail and commercial applications across the UK.
From heavy-duty transit trays to precision transfer trays and retail display solutions, our thermoforming services capability allows us to produce durable, cost-effective plastic trays in a wide range of materials, sizes and configurations.
Whether you require short production runs or high-volume manufacture, we design and produce custom thermoformed plastic trays tailored to your exact specification.
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What Are Thermoformed Trays?
Thermoformed trays are manufactured by heating plastic sheet and forming it over a precision tool using vacuum pressure. This process allows complex geometries, consistent wall thickness and repeatable accuracy — making it ideal for:
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Transit trays
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Transfer trays
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Drip trays
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Waste trays
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Thermoformed catch trays
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Retail display trays
Our in-house vacuum forming equipment enables us to manufacture trays from materials including HIPS, PETG, ABS and polycarbonate trays for more demanding environments.
Industrial Transit Trays & Transfer Trays
We manufacture heavy-duty thermoformed transit trays designed for:
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Component handling
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Manufacturing lines
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Automotive and engineering sectors
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Electronics and assembly
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Warehouse and logistics operations
Our transit trays can include:
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Reinforced stacking features
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Precision molded cavities
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Interlocking designs
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Anti-static material options
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High-impact polystyrene construction
Transfer trays are commonly used in automated production systems where component protection and positional accuracy are critical.
Thermoformed Catch Trays, Drip Trays & Waste Trays
Beyond transport and handling, we also produce functional trays such as:
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Thermoformed catch trays for machinery
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Drip trays for fluid containment
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Waste trays for industrial and commercial environments
Using durable materials such as polycarbonate and ABS, we can manufacture trays suitable for chemical resistance, impact resistance or higher temperature applications.
Retail & Food-Safe Thermoformed Trays
Our vacuum formed trays are also widely used in retail and food environments, including:
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Countertop display trays
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Bakery and packaged food trays
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Branded POS display racks
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Promotional product trays
Food-grade materials are available, and trays can include embossed branding, printed graphics or custom colour matching.
Why Choose Wrights Plastics?
✔ UK-based manufacturing
✔ Tool design and development support
✔ High-volume and repeat production
✔ Wide material selection including polycarbonate trays
✔ Consistent quality and dimensional control
✔ Integration with fabrication and finishing services
With decades of plastics manufacturing experience, we support clients from initial design through to full production.
Materials We Commonly Use
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High Impact Polystyrene (HIPS)
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PETG
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ABS
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Polycarbonate
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Recycled and sustainable sheet options
Material selection is guided by strength requirements, operating environment and cost considerations.
Custom Thermoformed Tray Manufacture
Every application is different. We work closely with customers to design trays that meet:
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Load requirements
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Stacking specifications
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Automation compatibility
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Hygiene standards
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Branding requirements
If you are looking for a UK manufacturer of thermoformed trays or vacuum formed trays, our team can advise on the most suitable design and material for your project.
